• MIL-DTL-38999 Series III circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, D38999 20FF11PCN
  • MIL-DTL-38999 Series III circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, D38999 20FF11PCN

MIL-DTL-38999 Series III circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, D38999 20FF11PCN

No.D38999 20FF11PCN
MIL-DTL-38999 Series IV connectors feature high contact density, lightweight shell, and fast locking for aerospace and advanced defense electronic systems.
Full range of products in stock. Not all items are displayed. Please refer to the model list for selection. Orders are welcome.
  • MIL-DTL-38999 Series III circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, D38999 20FF11PCN

Description

MIL-DTL-38999 Series (D38999 Series III) Electrical Connector: The Uncompromising Choice for Demanding Environments

Product Overview

The D38999 20FF11PCN represents the pinnacle of rugged circular connector technology, designed explicitly for the most demanding military and aerospace applications. As part of the MIL-DTL-38999 Series unparalleled reliability in extreme conditions. Its design prioritizes robustness, environmental sealing, and consistent electrical performance—critical factors where failure is not an option.

Key Features & Technical Specifications MIL-DTL-38999 standards, ensuring interoperability and backward compatibility with legacy systems while meeting current defense requirements.

  • Extreme Environment Resilience: Engineered to withstand:
  • Temperature extremes (-65°C to +200°C)
  • High shock - Corrosive atmospheres (salt fog, chemicals)
  • Moisture ingress (IP67/IP68 protection rating)
  • :
  • Shell material: Lightweight, corrosion-resistant aluminum alloy with cadmium plating
  • Coupling mechanism: Triple-start thread for rapid mating/break sealing
  • Superior Electrical Performance:
  • Contact type: J (standard power/signal) with gold-plated copper alloy contacts
  • Current rating: Up to 5A per contact (signal), 23A (power)
  • Voltage rating: 1,500 V AC RMS
  • Modular Flexibility: Supports mixed contact types (signal, power, coaxial, high-speed data) within the same shell, enabling customized hybrid solutions.

Critical Applications

This connector is mission-critical across sectors where performance under duress is non-negotiable:

  • Military Systems:
  • Armored vehicles, missile guidance, radar systems
  • Portable comms equipment, field:**
  • Avionics bays, engine control units, flight data recorders
    (Unmanned Aerial Vehicles) and satellite subsystems
  • High-Reliability Industrial:
  • Oil & gas exploration sensors, maritime navigation
  • Emergency response equipment, medical life-support devices

Why Choose It

  1. Procycle Support: Backed by manufacturers with full traceability (QML/QPL **., nickel underplating), and harness integration services.
  2. Supply Chain Security: Manufactured under strict ITAR/ECCN controls for defense applications.

As a direct manufacturer of military-grade circular connectors, we eliminate middleman markups to provide competitive volume pricing for aerospace and defense procurement. Every  connector undergoes rigorous environmental sealing and high-vibration testing to ensure strict compliance with international military standards, effectively lowering your long-term maintenance costs. We support flexible MOQs and stable global delivery to keep your supply chain on schedule. 






Specifications

SeriesMIL-DTL-38999 Series III
CouplingTriple-start threaded coupling
Shell materialCorrosion-resistant aluminium alloy
Shell finishCadmium plating
Contact materialCopper alloy, gold plated over nickel
Contact typeType J (standard power and signal)
Contact densityHigh density insert
Signal currentUp to 5 A per contact
Power currentUp to 23 A per contact
Voltage rating1,500 V AC RMS

Applications

  • Avionics bays and flight systems: equipment racks, engine control units and flight data recorders, where the wiring is fixed at build and a service visit to re-terminate a connector costs far more than the shell itself.
  • Unmanned aerial vehicles and satellite subsystems: tight envelopes and low mass allowances make a compact, multi-circuit interface the practical choice for payload and control links.
  • Armored vehicles, missile guidance and radar: cable runs sit close to the drivetrain and the launcher, so dust and continuous vibration are the design case rather than the exception.
  • Shipboard, deck and maritime equipment: radar and navigation interfaces sit in standing moisture and constant movement, which is the working condition a harsh environment connector is built around.
  • High-reliability industrial duty: oil and gas exploration sensors, emergency response equipment and medical life-support systems use the same shell where a connector failure takes the whole system offline.

Ordering & Delivery

  1. Send the complete part number exactly as it appears on your drawing or on the unit you are replacing. In a D38999 connector that number sets the shell size, insert arrangement, contact type and keying, and a single character changes the part.
  2. Confirm which half you need — plug, receptacle or the mating pair — and the contact type your cable assembly is wired for.
  3. List the rear accessories or backshells the cable assembly uses so they travel with the connector instead of arriving as a second order.
  4. Tell us the quantity, the date you need it and the destination; we will confirm packing and transport for that route.
  5. Buy direct from the military connector manufacturer: orders placed with us are built and inspected on our own line, with traceability paperwork kept with the shipment.

Buyer Profiles

If you’re buying for a defense or aerospace program, you arrive with a drawing that already carries a part number and need the shell to match it exactly. If you design cable assemblies, you need the same model to close out a high-density build in fixed panel space. If you run an MRO or repair station, you order small quantities as drop-in replacements for worn shells, often against a repair deadline. If you’re a distributor, you stock it for repeat demand.

Every one of you wants the same thing: a mating half that fits the first time. As the MIL-DTL-38999 manufacturer, we build and inspect every unit on our own line, so one source covers first sample through repeat order.

FAQ

Q1. What temperature range and moisture sealing does this connector hold up to?

The shell is rated from -65 °C to +200 °C and sealed to IP67/IP68 against moisture ingress, with salt fog and chemical exposure covered as well. That is what a harsh environment connector means in practice: it can sit in an engine bay, on a deck or on a vehicle chassis without losing contact integrity. Match the rating against your program's environmental test plan before you specify.

Q2. Can one shell carry power, signal and high-speed data together?

Yes. The insert can be specified as a hybrid arrangement carrying signal, power, coaxial and high-speed data contacts inside the same D38999 connector, which is useful when a panel has run out of room for separate shells. The arrangement has to be fixed before the connector is built, so confirm the contact mix your cable assembly needs when you settle the part.

Q3. Will it mate with the Series III receptacles already in my wiring?

Yes — the shell follows the standard Series III mating dimensions, so plugs and receptacles already in service mate with it. What has to line up is the shell size, insert arrangement, contact type and keying, all of which the part number encodes. As a MIL-DTL-38999 manufacturer we can confirm the mating half for your number.

Q4. How should the connector be cared for between installation and service?

Keep the dust cap on whenever the connector is unmated, and store spare units in their packaging rather than on a damp floor. Wipe the shell with a damp cloth instead of a solvent when salt or dust builds up. Before mating, check the insert for grit and look over the coupling thread and the interfacial seal, because grit trapped in the seal is the usual cause of moisture trouble later.

Q5. Are other shell sizes and insert arrangements available in this series?

Series III covers a range of shell sizes and insert arrangements, and this model is one combination within that range. The right choice depends on how many circuits the cable assembly carries, the current on the power lines and the room the panel gives you. Describe the load and the envelope and we will confirm the shell size and arrangement that fit.

Q6. How does the shell behave under vibration and shock?

Once the coupling is fully seated the threads stay engaged and the insert holds the contacts in position, which is why this coupling style appears on airframe, vehicle and launcher harnesses. Strain relief at the rear of the shell takes the pull off the contacts instead of letting the wires load them directly. If your installation has a specific vibration profile, share it and we will confirm the shell suits it.

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