High-Performance MIL-DTL-26482 Series Environmentally Sealed Circular Connector
The MS3116F12-4S to for mission-critical applications, this connector delivers exceptional environmental sealing, mechanical robustness, and reliable electrical performance in the with legacy systems while providing modern reliability enhancements for next-generation platforms.
This connector series is engineered for defense and industrial systems requiring uncompromising reliability:
| Parameter | Specification | Shell Material | Aluminum alloy, cadmium plated | | Contact Plating | Gold over nickel | | Insert Material | Thermoplastic, chemical-resistant | | Temperature Range | -| Mating Cycles | 500 minimum | | Sealing Performance | IP68 (submersible to 10m depth) |
The product delivers:

| Standard | MIL-DTL-26482 Series I, Revision G |
| Shell material | Aluminum alloy, cadmium plated to MIL-STD-171 |
| Contact plating | Gold over nickel |
| Insert material | Chemical-resistant thermoplastic |
| Operating temperature | -65 °C to +175 °C |
| Sealing | IP68, submersible to 10 m |
| Contact rating | Up to 5 A per contact, up to 500 V |
| Mating cycles | 500 minimum |
| Coupling | Keyed, polarized mating |
| Shielding | EMI/RFI performance to MIL-STD-461 |
| Quality system | ISO 9001:2015 certified manufacturing |
| Environmental compliance | RoHS/REACH compliant versions available |
Temperature is the defining question for this model. High temperature electrical connectors are judged at both ends of the working range: in the cold, seals stiffen and contacts can shrink away from their seating; in the heat, inserts soften and resistance creeps up. The construction here is chosen to keep both effects in check, so the connector holds its electrical and sealing performance through repeated thermal cycling and not only at a steady bench temperature. That matters for equipment that is cold-soaked overnight and then run hard — an airframe waiting on a winter flight line, a vehicle started after a frost, electronics in an uninsulated bay. If your duty cycle includes rapid temperature change, tell us the extremes and how often they occur, and we will confirm this model against them.
Start with the marking on the old part and the key on the shell. As you offer the two halves up, the key should slide into its groove without force and the coupling should only close the last part of the travel. If the key will not line up, the shell size or key position is different, and pushing harder will damage the insert. Send us a photo of the worn marking and we will identify it.
This model is the cable-side plug of a plug-and-socket pair, so it mates with the matching panel receptacle of the same shell size and insert arrangement. If the cable assembly is being rebuilt rather than repaired, give us the receptacle number as well and we will quote both halves together so the whole run is renewed at once.
Leave the protective cap in place until you are ready to mate the halves, and store the connector in its packaging in a dry area rather than loose in a parts bin where the shell and keyway take knocks. Before mating, wipe the shell with a clean cloth and check the insert and seal for grit or swarf. Clean contacts only with an approved solvent — never with abrasives or a file.
The shield path has to be unbroken. Terminate the cable shield to the connector shell or backshell so interference is carried to ground instead of running through the contacts. Keep the shield continuous right up to the backshell, tighten the cable entry properly, and check shell-to-shell continuity across the mated pair. A shield left floating at the connector gives up most of the benefit.
Contact size follows the insert arrangement rather than the shell alone, so the arrangement number on your drawing is the deciding detail. Tell us the arrangement and the wire gauge you are running and we will confirm the matching contact and how it is supplied. If you are copying an existing wire assembly, the wire size on the leads you are replacing is the quickest cross-check.
Mil spec circular connectors in the Series I family cover a range of shell sizes, insert arrangements and mounting styles, so start with three answers: how many circuits the cable assembly carries, how much current each line takes, and where the connector sits. Send the cable assembly drawing with those details and we will point you to the configuration that fits.