• MIL-DTL-26482 Series I  circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, MS3116F12-4S
  • MIL-DTL-26482 Series I  circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, MS3116F12-4S

MIL-DTL-26482 Series I circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, MS3116F12-4S

No.MS3116F12-4S
MIL-DTL-26482 connectors with wide operating temperature range, stable performance under high and low temperature conditions.
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  • MIL-DTL-26482 Series I  circular connector | Vibration resistant | Salt spray resistant | High temperature resistant | Waterproof | Shockproof military circular connector,Aerospace Plug&Socket, MS3116F12-4S

Description

High-Performance MIL-DTL-26482 Series Environmentally Sealed Circular Connector

Product Overview

The MS3116F12-4S to for mission-critical applications, this connector delivers exceptional environmental sealing, mechanical robustness, and reliable electrical performance in the with legacy systems while providing modern reliability enhancements for next-generation platforms.

Key Features and Engineering Advantages

1. Advanced Environmental Sealing

  • Achieves IP68 protection rating, guaranteeing operational integrity in harsh environments.
  • fluids.
  • Maintains performance across extreme temperature ranges (-65°C to +175°C) and thermal cycling.

2. Superior Electrical Performance

  • Precision-machined contacts with gold plating ensure low contact resistance and stable signal transmission. -.
  • Supports current ratings up to 5A per contact and voltage ratings to 500V.

3. Enhanced Mechanical Durability

  • Corrosion-resistant aluminum alloy shell with cadmium plating (per MIL-STD-171).
  • Rated for 500+ mating cycles without versatile installation.

4. Ruggedized Installation Features

  • Jam-n Keyed coupling prevents mis-mating and ensures polarized connections.
  • EMI/RFI shielding effectiveness meets MIL-STD-461 requirements.

Target Applications

This connector series is engineered for defense and industrial systems requiring uncompromising reliability:

  • Aerospace avionics and flight control systems
  • Ground combat vehicle electronics
  • Naval shipboard equipment and subsystems
  • Undersea sensor arrays and communication buoys
  • Ruggedized industrial automation in oil/gas, mining, and heavy machinery

Technical Specifications

| Parameter | Specification  | Shell Material | Aluminum alloy, cadmium plated | | Contact Plating | Gold over nickel | | Insert Material | Thermoplastic, chemical-resistant | | Temperature Range | -| Mating Cycles | 500 minimum | | Sealing Performance | IP68 (submersible to 10m depth) |

Compliance and Certification

  • Fully compliant with MIL-DTL-26482 Series I, Revision G requirements
  • Manufactured under ISO 9001:2015 certified- RoHS/REACH compliant versions available

Value Proposition

The product delivers:

  • Reduced lifecycle costs through extended service intervals
  • Enhanced system reliability in critical applications
  • Simplified logistics with MIL-SPEC interoperability
  • Future-proof performance with backward-compatible design

market advantage
  • As a direct manufacturer of military-grade circular connectors, we eliminate middleman markups to provide competitive volume pricing for aerospace and defense procurement. Every  connector undergoes rigorous environmental sealing and high-vibration testing to ensure strict compliance with international military standards, effectively lowering your long-term maintenance costs. We support flexible MOQs and stable global delivery to keep your supply chain on schedule. 




Specifications

StandardMIL-DTL-26482 Series I, Revision G
Shell materialAluminum alloy, cadmium plated to MIL-STD-171
Contact platingGold over nickel
Insert materialChemical-resistant thermoplastic
Operating temperature-65 °C to +175 °C
SealingIP68, submersible to 10 m
Contact ratingUp to 5 A per contact, up to 500 V
Mating cycles500 minimum
CouplingKeyed, polarized mating
ShieldingEMI/RFI performance to MIL-STD-461
Quality systemISO 9001:2015 certified manufacturing
Environmental complianceRoHS/REACH compliant versions available

Wide-Temperature Performance

Temperature is the defining question for this model. High temperature electrical connectors are judged at both ends of the working range: in the cold, seals stiffen and contacts can shrink away from their seating; in the heat, inserts soften and resistance creeps up. The construction here is chosen to keep both effects in check, so the connector holds its electrical and sealing performance through repeated thermal cycling and not only at a steady bench temperature. That matters for equipment that is cold-soaked overnight and then run hard — an airframe waiting on a winter flight line, a vehicle started after a frost, electronics in an uninsulated bay. If your duty cycle includes rapid temperature change, tell us the extremes and how often they occur, and we will confirm this model against them.

Applications

  • Airborne and avionics wiring bundles — Flight-control and avionics runs are bundled tightly and serviced on the aircraft, so the connector is mated and checked where there is little room to work, with the wiring bundle left in place around it.
  • Ground vehicle and engine-bay electronics — High temperature electrical connectors in this position are judged after shutdown, when the bay soaks at its hottest and the contacts still have to stay seated through the vibration of the next run.
  • Shipboard deck equipment and washdown areas — Deck junction boxes and weather-deck runs are where a harsh environment connector is tested hardest: salt-laden air, hose-down cleaning and constant hull vibration.
  • Undersea sensor arrays and communication buoys — Sealed runs to sensors that spend their service life wet, mated once at build and left alone for long intervals between service visits.
  • Rugged industrial automation — Oil and gas, mining and heavy machinery wiring bundles, where a commercial circular connector often gives up on fluid exposure and vibration long before its contacts wear out.

Ordering & Confirmation

  1. Match the number first — quote it exactly as it appears on your drawing or on the marking of the part you are replacing, because shell size, insert arrangement and contact gender are all encoded in that number.
  2. Confirm the mating half — tell us what is already on the existing cable assembly so we can check that both halves agree on shell size, insert arrangement and key position.
  3. State the quantity and any spares — say whether this is a single repair or a production run, and how many units you want set aside for the maintenance kit.
  4. Ask for what goes with it — the mating half and the cable-entry parts can go on the same enquiry, so the assembly work is not held up for a missing piece.
  5. Send the drawing if you have one — as a military connector manufacturer we keep the Series I range available and can review the interface, flag anything that will not mate, and quote the full set together.

FAQ

Q1. How can I be sure this part will mate with the half still on the wiring loom?

Start with the marking on the old part and the key on the shell. As you offer the two halves up, the key should slide into its groove without force and the coupling should only close the last part of the travel. If the key will not line up, the shell size or key position is different, and pushing harder will damage the insert. Send us a photo of the worn marking and we will identify it.

Q2. Is this the plug or the receptacle half?

This model is the cable-side plug of a plug-and-socket pair, so it mates with the matching panel receptacle of the same shell size and insert arrangement. If the cable assembly is being rebuilt rather than repaired, give us the receptacle number as well and we will quote both halves together so the whole run is renewed at once.

Q3. How should the connector be stored and cleaned before installation?

Leave the protective cap in place until you are ready to mate the halves, and store the connector in its packaging in a dry area rather than loose in a parts bin where the shell and keyway take knocks. Before mating, wipe the shell with a clean cloth and check the insert and seal for grit or swarf. Clean contacts only with an approved solvent — never with abrasives or a file.

Q4. What does the cable shielding need to do for the connector to work as intended?

The shield path has to be unbroken. Terminate the cable shield to the connector shell or backshell so interference is carried to ground instead of running through the contacts. Keep the shield continuous right up to the backshell, tighten the cable entry properly, and check shell-to-shell continuity across the mated pair. A shield left floating at the connector gives up most of the benefit.

Q5. Which contacts and wire gauges fit this shell size?

Contact size follows the insert arrangement rather than the shell alone, so the arrangement number on your drawing is the deciding detail. Tell us the arrangement and the wire gauge you are running and we will confirm the matching contact and how it is supplied. If you are copying an existing wire assembly, the wire size on the leads you are replacing is the quickest cross-check.

Q6. What if I need a Series I connector for a new wiring assembly rather than a replacement?

Mil spec circular connectors in the Series I family cover a range of shell sizes, insert arrangements and mounting styles, so start with three answers: how many circuits the cable assembly carries, how much current each line takes, and where the connector sits. Send the cable assembly drawing with those details and we will point you to the configuration that fits.

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